Adhesive ePTFE Vent Membrane for Electronics

SST-Porous® Adhesive ePTFE Vent Membrane for Electronics offers superior protection and reliable pressure equalization for sealed electronic enclosures. It effectively reduces condensation while its thin, compact design simplifies installation and lowers overall equipment costs. Fully customizable according to customer requirements. Widely used in Consumer Electronics, Outdoor Lighting, Photovoltaic Equipment, Communication Devices, Portable Electronics, and Security Electronics.

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    In sealed electronic devices, temperature changes often create internal pressure differentials that can lead to condensation, seal failure, and equipment damage. SST-Porous® Adhesive ePTFE Vent Membrane for Electronics solves these issues by allowing air to pass freely while blocking water, dust, and other contaminants.

    Featuring an ultra-thin and compact structure, this adhesive vent membrane reduces design complexity and installation effort, helping manufacturers lower total system costs. Beyond standard sizes, SST provides complete customization in shape, size, and breathability to meet individual project needs.

    SST is committed to delivering professional waterproof, dustproof, and breathable solutions that enhance product reliability and extend the service life of electronic equipment.

     

     

    Product standard

    Type Support
    material
    Product
    number
    Color Thickness,mm Typical air
    permeability
    ,ml/cm²/mi
    m@7kPA
    Water
    entry
    pressure,
    KPA,50S
    Protecti
    on level
    Operating
    Temperature
    Membrane
    characteristics
    Size
    BDW
    Series
    100%e-
    PTFE
    BD W0020022 White 0.2±0.03 300 ≥100 IP67,IP68 -40~160℃ Hydrophobic or
    Oleophobic
    Customi
    zable
    BD W0020045 0.2±0.03 600 >70 IP67,IP68
    BD W00200100 0.2±0.03 1500 >30 IP67
    BD W0015045 0.15±0.03 600 >50 IP67,IP68
    BD W0010045 0.12±0.03 250 >70 IP67,IP68
    BDG
    Series
    100%e-
    PTFE
    BD G0020045 Grey 0.2±0.03 400 >70 IP67,IP68 -40~160℃ Hydrophobic
    BD G0020045-SY Grey 0.2±0.03 600 >30 IP67, -40~160℃ Oleophobic
    BD01
    Series
    PET
    support
    layer
    BD 01100100 White 0.10±0.05 1500 >50 IP67,IP68 -40~160℃ Hydrophobic or
    Oleophobic
    BD 0115045 0.18±0.05 600 >50
    BD 0125045 0.25±0.05 800 >70
    BD 01150100 0.18±0.05 1500 >50
    BD03
    Series
    PE/PET
    support
    layer
    BD 03200100 White 0.18±0.05 1500 >80 IP67,IP68 -40~120℃ Hydrophobic or
    Oleophobic
    BD 03200300 2500 >60
    BD04
    Series
    nylon
    fabric
    BD 04100100-H Black 0.11±0.03 1300 >50 IP67,IP68 -40~120℃ Hydrophobic
    BD 04100300-H 2500 ≥40 IP67
    BD 04100100-L Lake
    Blue
    1300 >50 IP67,IP68
    BD 04100300-L 2500 ≥40 IP67
    BD05
    Series
    PP mesh BD 05200300 White 0.25±0.05 2500 >30 IP67 -40~120℃ Hydrophobic
    BD05300100 0.30±0.05 1500 >50 IP67,IP68
    BD06
    Series
    PP/PE
    support
    layer
    BD 06100300 White 0.10±0.04 2500 >20 IP67 -40~100℃ Hydrophobic or
    Oleophobic
    BD 06200100 0.17±0.04 1500 >40
    BD06200350 0.17±0.04 3500 >15

     

    Test reports

    Projects IP rate test Salt Spray test Temperature test Corrosive gas test Humidity test
    Test conditions

    temperature:85℃

    humidity:85%

    • IEC60529
    • IP65
    • IP66
    • IP67
    • IP68( 2m water @ 1h) 
    • IEC 60068-2-11
    • IEC 60068-2-52
    • IEC 60068-2-1(-40 ℃)
    • IEC 60068-2-2(+125 ℃,
    • IEC 60068-2-14
    NO x 、SO x 、H 2 S、Cl x
    • IEC 60068-2-78

     

    Operation guide

    Design size of Adhesive Vents Membrane, Vents Membrane,waterproof breathable membrane,waterproof breathable film 3

                                    The picture on the left is a waterproof and breathable component with a support body, and the picture on the right is a waterproof and breathable component with pure e-PTFE membrane

    (The left illustration shows a waterproof and breathable component with a support body; the right illustration shows a pure e-PTFE membrane waterproof and breathable component.)

    1. General Guidelines When installing adhesive-backed waterproof and breathable products on the enclosure, the following comprehensive factors are very important:
    • Smoothness of the enclosure surface
    • Cleanliness of the enclosure mounting surface
    • Surface profile of the enclosure mounting surface
    • Surface energy of the enclosure mounting surface
    • Dwell time during application and cure time after application
    1. Storage Recommendations Waterproof and breathable products should be stored indoors in a controlled environment for up to one year. Recommended storage conditions: temperature of 21°C and relative humidity (RH) of 50%. Store in the original packaging and keep the environment clean. Avoid direct sunlight and keep away from heat sources.
    2. Handling Guidelines Operators should wear latex-free gloves or finger cots when handling adhesive-backed breathable products. Avoid direct contact with the product’s effective venting area (the central membrane) or the adhesive ring. Keep all sharp or jagged items away from the expanded polytetrafluoroethylene (e-PTFE) breathable membrane.
    3. Dispensing / Release Liner Removal Guidelines The carrier roll (backing paper roll) has an inner diameter of 76.2 mm. Waterproof and breathable products can be dispensed manually or with automatic equipment. To prevent damage, do not pry the product away from the carrier roll. For manual dispensing: slowly roll up the liner under the waterproof and breathable product along the edge until the product separates from the liner and can be easily picked up. Use blunt-edged tweezers to gently remove the product from the liner (grasp only the edges, avoiding the central venting area).
    4. Installation Guidelines Ensure the vent and enclosure temperatures are above 10 °C. Make sure the mounting surface of the enclosure is smooth, clean, and free of oil, particles, or other contaminants. There should be no jagged or sharp edges that could damage the waterproof breathable product. The enclosure mounting surface can be cleaned with isopropyl alcohol. Before installing the waterproof and breathable product, ensure the enclosure mounting surface is dry. A hole of at least 1 mm is usually recommended. Larger diameter vents may require multiple 1 mm holes (distributed evenly for optimal airflow).
    5. Positioning Pure membrane-type waterproof and breathable products can be installed on the inner or outer surface of the enclosure. Series products with a support layer can only be installed on the inner surface of the enclosure, with the breathable membrane side facing outward (toward the potential liquid side). Place the product on a flat, vertical surface where water or other contaminants will not accumulate. You can mark or outline a “target area” on the enclosure where the waterproof and breathable product needs to be placed to improve placement accuracy. Use the target frame as a guide to position the waterproof and breathable product fully within the frame.

    Note: For corrosive environments, a raised target zone (ridge) around the vent installation location may help prevent damage to the vent edges.

    1. Compression – Suitable for Semi-Automated Systems For excellent compression head design and proper application pressure, follow these general recommendations:
    • The compression head should be made of soft rubber (hardness 20–40 Shore A), with uniform thickness and at least 5.0 mm thick.
    • The compression head should be perpendicular to the enclosure mounting surface and positioned to apply pressure to the target/protective ring area.
    • Depending on the size of the adhesive ring, apply a uniform pressure of approximately 2.07 bar (about 30 psi) to the adhesive area of the waterproof and breathable product. The compression head surface should be relieved/offset to avoid applying pressure to the breathable area.
    • The dwell time of the compression head should exceed 5 seconds.
    • Allow at least 24 hours before using or testing the product. These steps are necessary to ensure the product adheres firmly to the enclosure.
    1. Compression – Suitable for Manual Installation Ensure the entire adhesive ring is in close contact with the enclosure surface. Use your fingers to gently press in at least two full circles along the circumferential area of the adhesive ring to ensure the waterproof and breathable product is securely bonded to the enclosure. Be careful not to touch or press the center of the breathable area. Allow at least 24 hours before using or testing the product. These steps are necessary to ensure the product adheres firmly to the enclosure.
    2. Final Inspection If a target frame is used, the product should be completely within the target frame and not pressing against the frame walls. Once installation is complete, the product should not be repositioned or relocated. Damage can occur when venting products are removed from the mounting surface.

     

     

    Featured Resources

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    Proven Venting Strategies to Improve Electronics’ Reliability

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    A Durable and Easy-To-Apply Vent Solution

    STT® Protective Vents Adhesive Series provides:

    Balance pressure

    Quickly equalizes pressure to extend service life, effectively manages condensation, and reduces enclosure design complexity, weight and cost. Waterproof and breathable components.

    Waterproof and dustproof

    Reliable protection of sensitive electronic equipment from water and other liquids.

    Shield from contaminants

    Effectively shields against contaminants such as dirt, dust or salt.

    Automotive
    1. Prevent Fogging and Condensation: Vehicle headlights are prone to internal fogging due to temperature and humidity changes. Adhesive vent membranes allow water vapor to escape quickly while blocking external moisture, effectively keeping lenses clear and dry.
    2. Protect Electronic Components: The membranes effectively block rainwater, dust, and oil ingress, protecting LED light sources, circuit boards, and sensors to extend service life.
    3. Balance Internal and External Pressure: Temperature-induced pressure differentials can damage sealing structures. Adhesive vent membranes enable real-time gas exchange to prevent seal failure.
    4. Enhance Heat Dissipation: The ventilation design accelerates internal heat expulsion, lowering operating temperatures and improving lamp stability and reliability.

    In summary, Adhesive vent membrane in automotive headlights and electronic components effectively prevents fogging, protects components, balances pressure differentials, and enhances heat dissipation, significantly improving lighting system reliability and driving safety.

    1. Prevent Condensation and Corrosion: Outdoor equipment is susceptible to condensation from day-night temperature fluctuations. Adhesive vent membranes allow water vapor to escape while blocking rainwater and moisture ingress, keeping interiors dry.
    2. Protect Precision Components: The membranes effectively block dust, sand, and oil, safeguarding circuit boards, sensors, and power modules to extend equipment life.
    3. Balance Internal and External Pressure: Extreme temperature changes create pressure differentials that can cause seal failure. Adhesive vent membranes provide real-time pressure equalization to minimize structural damage.
    4. Improve Heat Dissipation: The ventilation design promotes heat expulsion, reducing component temperatures and enhancing system operational stability.

    In summary, Adhesive vent membrane in outdoor lighting and electronics effectively prevents condensation corrosion, protects precision components, balances pressure differentials, and improves heat dissipation, greatly enhancing equipment protection and long-term reliability in harsh environments.

    1. Prevent Condensation and Corrosion: Telecom base stations and 5G equipment exposed outdoors are prone to condensation from temperature swings. Adhesive vent membranes allow water vapor to escape rapidly while blocking rainwater and dust ingress, keeping equipment dry.
    2. Protect Core Components: The membranes effectively block pollutants, safeguarding RF modules, optical modules, and circuit boards to reduce failures and extend service life.
    3. Balance Internal and External Pressure: Operating temperature variations create significant pressure differentials. Adhesive vent membranes enable real-time equalization to prevent seal failure and enclosure deformation.
    4. Enhance Heat Dissipation: The ventilation design accelerates internal heat expulsion, lowering critical component temperatures and improving signal stability and system reliability.

    In summary, Adhesive vent membrane in telecom base stations, outdoor cabinets, and 5G equipment effectively prevents condensation corrosion, protects core components, balances pressure differentials, and enhances heat dissipation, significantly improving protection levels and operational reliability in demanding environments and providing key support for stable modern communication networks.

    SST® PolyVent XS

    Compact, low-profile design; 30% smaller than our Standard vents

    STT® PolyVent XS

    Compact, low-profile design; 30% smaller than our Standard vents

    STT® PolyVent XS

    Compact, low-profile design; 30% smaller than our Standard vents

    Every Screw-In Series vent undergoes in-line quality inspection at Gore before it is shipped. All vents with M6 and M12 thread sizes are individually laser-marked, to provide full product traceability.

    Products in the GORE Protective Vents Screw-In Series have been fully tested by independent laboratories and certified to meet a range of IEC and DIN testing standards for durability/resistance to environmental challenges including:

    • IP Ratings
    • Mechanical Impact Testing
    • Solar Industry Testing
    • Salt Fog Testing
    • Temperature Testing
    • Humidity Testing
    • Flammability and UV Resistance Testing
    • Vibration Testing

    NEW STT® PolyVent High Airflow PRO

    See how our next-gen screw-in enclosure vent is engineered for peak performance and efficiency in harsh conditions.

    See How Protective Vents Work

    Watch what happens when the temperature changes rapidly.

    Technical Parameters

      Products Low air permeability, high protection level    
    product name BD G0020045   /
      Product performance and features
    Waterproof breathable product main function Our products can provide excellent protection performance and durability in harsh environment
      Test Standard Characteristic value Notes
     IP grade  IC IP67/IP68 Specific depends on the actual application requirements
     Water entry pressure, kPa   ≥  70 The testing area is 1cm2, and the testing time is 50seconds
     typical air permeability

    mL/min/cm2@7kPa

    Industry Standards 400 Actual test air permeability with a test area of 1cm2
    Minimum air permeability

    mL//min/cm2@7kPa

    Industry Standards 200
    Operation Temperature GB/T2423.1-2008 min = _40℃  ;T max = +160℃ To make a finished product, the temperature of use needs to

    consider other components, such as the type of double-sided

    adhesive and the type of plastic

     Surface Properties (AATCC) 118-2018   Hydrophobic Oil repellent modification can be carried out according to

    practical applications

     Category   100% Expanded Polytetrafluoroethylene (e-PTFE)  
    Structure   Pure film, no backing material  
    Thickness ,mm GB 6672-86 0.2±0.03  
     Application Waterproof, breathable, and filtered
     Function Quickly balance pressure to extend service life, effectively manage condensation, and reduce the design complexity, weight, and cost of the casing;

    Provide reliable protection for sensitive electronic devices from water and other liquids;

    Effectively shield pollutants such as dirt, dust, or salt.